What do you do when you're the only company on the planet to have printed large-scale AM parts for land, sea, air and satellite applications? You go to the Moon, of course. And that's just what Sciaky did by manufacturing a critical part for Intuitive Machines' IM-1 mission to the Moon. The part, printed with an expensive, difficult to deposit refractory alloy on one of Sciaky's Electron Beam Additive Manufacturing (EBAM) systems, took only sixteen hours to complete. 

The part itself is the upper section of the main engine nozzle, which provides the main source of thrust for descent. Sciaky produced two additional upper nozzle sections, which were provided to Intuitive Machines for testing. 

Intuitive Machines rigorously tested the part under hot fire testing conditions—burning fuel up to the full throttle. After the determination that the part was suitable for end-use, it was assembled into the Nova-C lunar lander, Odysseus, for the IM-1 mission. As a part of the main engine of the lunar lander, the Sciaky-made upper nozzle section performed as required in the inhospitable environment of Space. 

The IM-1 Mission successfully landed the spacecraft on the Moon's south pole region, marking the United States' first return since Apollo 17 and the first commercial lunar lander to transmit valuable science data of each NASA payload from the lunar surface. The IM-1 Mission was part of NASA's Commercial Lunar Payload Services (CLPS) initiative, which is exploring and preparing the Moon for crewed missions in the future.

The mission had a few challenges, but Intuitive Machines' concept was proven and the main objectives of the mission were met, as the lander sent back critical data and made the case for future missions of its kind. Sciaky is actively researching ways to improve upon its contributions to the aerospace sector.

Intuitive Machines is a diversified space company focused on space exploration. Intuitive Machines supplies space products and services to support sustained robotic and human exploration to the Moon, Mars, and beyond. Intuitive Machines' products and services are offered through its four business units: Lunar Access Services, Orbital Services, Lunar Data Services, and Space Products and Infrastructure. 

Click here to learn more about Intuitive Machines' IM-1 Mission.

Click here to learn more about Sciaky's Electron Beam Additive Manufacturing Technology.