Firefly Aerospace Expands its Briggs, Texas Facilities to Support Medium Launch Vehicle

Firefly Aerospace Expands its Briggs, Texas Facilities to Support Medium Launch Vehicle

Firefly Aerospace, an end-to-end space transportation company, held an official ribbon cutting in celebration of the company’s Rocket Ranch expansion in Briggs, Texas. Firefly more than doubled the size of its manufacturing facilities, added two new test stands, and installed state-of-the-art machinery to support the production of Northrop Grumman’s Antares 330 and the Medium Launch Vehicle (MLV) the companies are co-developing together.

Firefly’s expanded manufacturing space from 92,000 to 207,000 square feet includes two new large-scale buildings for rocket production, assembly, and integration. The company also built a new higher thrust engine stand to test Firefly’s Miranda and Vira engines with up to 230,000 pounds of thrust and five times the load capacity as Firefly’s current Reaver and Lightning engine stand. 

Designed to accommodate three engine bays as production cadence increases, the new stand provides redundant, high-accuracy thrust and mass flow rate data to further improve mission assurance. The expansion also includes a new 100-foot structural test stand to conduct pressurized axial loading to mimic flight loads. In total, Firefly now has six test stands at its Briggs location to support the robust testing performed across all vehicle lines.

“After Firefly signed the MLV agreement with Northrop Grumman, we went immediately to work on our Briggs expansion, which has been completed in less than a year’s time,” said Bill Weber, CEO of Firefly Aerospace. “Along with the expansion, we’re taking advantage of automated machinery to further advance our rapid production schedule while improving efficiencies and lowering costs.”

Firefly is utilizing a new automated fiber placement (AFP) machine, sourced from Ingersoll Machine Tools, a brand of Camozzi Group’s Machine Tool Division, to rapidly fabricate the carbon composite structures, including barrels, domes, and other composite structures for the first stage of Antares 330 and both stages of MLV. Now operational, the AFP machine was recently used to build Firefly’s first carbon composite barrel for MLV development testing.

Firefly’s new Automated Fiber Placement (AFP) machine.

“Firefly’s new AFP machinery, which is already widely used and proven in the aircraft industry, is a significantly more efficient and cost-effective approach to rocket production and can be utilized for composite parts across our vehicle lines,” said Dan Fermon, COO of Firefly Aerospace. “These high-speed robotic machines can lay up more than 200 pounds of carbon fiber per hour, allowing us to produce all the large carbon composite structures for Alpha in just seven days and MLV in just 30 days. This is about nine times faster and seven times cheaper than our former process using high-touch laser placement systems.”

In addition to the AFP machine, Firefly is also installing a new 7-axis robotic powermill to drill and trim carbon composite structures with high speed and accuracy. This multi-axis machine, also procured from Ingersoll Machine Tools, can rotate rocket barrels up to 5.5 meters (18 feet) in diameter with a built-in dust collection system. Other recent facility expansions include two new mission operations centers at Firefly’s spacecraft facility in Cedar Park, Texas, to support a growing number of launch, lunar, and on-orbit missions. Firefly also expanded its Cedar Park headquarters with a mezzanine to accommodate nearly twice as many employees.

Click here to learn more about Firefly Aerospace's Launch Vehicles.

Publisher: SatNow

GNSS Constellations - A list of all GNSS satellites by constellations

beidou

Satellite NameOrbit Date
BeiDou-3 G4Geostationary Orbit (GEO)17 May, 2023
BeiDou-3 G2Geostationary Orbit (GEO)09 Mar, 2020
Compass-IGSO7Inclined Geosynchronous Orbit (IGSO)09 Feb, 2020
BeiDou-3 M19Medium Earth Orbit (MEO)16 Dec, 2019
BeiDou-3 M20Medium Earth Orbit (MEO)16 Dec, 2019
BeiDou-3 M21Medium Earth Orbit (MEO)23 Nov, 2019
BeiDou-3 M22Medium Earth Orbit (MEO)23 Nov, 2019
BeiDou-3 I3Inclined Geosynchronous Orbit (IGSO)04 Nov, 2019
BeiDou-3 M23Medium Earth Orbit (MEO)22 Sep, 2019
BeiDou-3 M24Medium Earth Orbit (MEO)22 Sep, 2019

galileo

Satellite NameOrbit Date
GSAT0223MEO - Near-Circular05 Dec, 2021
GSAT0224MEO - Near-Circular05 Dec, 2021
GSAT0219MEO - Near-Circular25 Jul, 2018
GSAT0220MEO - Near-Circular25 Jul, 2018
GSAT0221MEO - Near-Circular25 Jul, 2018
GSAT0222MEO - Near-Circular25 Jul, 2018
GSAT0215MEO - Near-Circular12 Dec, 2017
GSAT0216MEO - Near-Circular12 Dec, 2017
GSAT0217MEO - Near-Circular12 Dec, 2017
GSAT0218MEO - Near-Circular12 Dec, 2017

glonass

Satellite NameOrbit Date
Kosmos 2569--07 Aug, 2023
Kosmos 2564--28 Nov, 2022
Kosmos 2559--10 Oct, 2022
Kosmos 2557--07 Jul, 2022
Kosmos 2547--25 Oct, 2020
Kosmos 2545--16 Mar, 2020
Kosmos 2544--11 Dec, 2019
Kosmos 2534--27 May, 2019
Kosmos 2529--03 Nov, 2018
Kosmos 2527--16 Jun, 2018

gps

Satellite NameOrbit Date
Navstar 82Medium Earth Orbit19 Jan, 2023
Navstar 81Medium Earth Orbit17 Jun, 2021
Navstar 78Medium Earth Orbit22 Aug, 2019
Navstar 77Medium Earth Orbit23 Dec, 2018
Navstar 76Medium Earth Orbit05 Feb, 2016
Navstar 75Medium Earth Orbit31 Oct, 2015
Navstar 74Medium Earth Orbit15 Jul, 2015
Navstar 73Medium Earth Orbit25 Mar, 2015
Navstar 72Medium Earth Orbit29 Oct, 2014
Navstar 71Medium Earth Orbit02 Aug, 2014

irnss

Satellite NameOrbit Date
NVS-01Geostationary Orbit (GEO)29 May, 2023
IRNSS-1IInclined Geosynchronous Orbit (IGSO)12 Apr, 2018
IRNSS-1HSub Geosynchronous Transfer Orbit (Sub-GTO)31 Aug, 2017
IRNSS-1GGeostationary Orbit (GEO)28 Apr, 2016
IRNSS-1FGeostationary Orbit (GEO)10 Mar, 2016
IRNSS-1EGeosynchronous Orbit (IGSO)20 Jan, 2016
IRNSS-1DInclined Geosynchronous Orbit (IGSO)28 Mar, 2015
IRNSS-1CGeostationary Orbit (GEO)16 Oct, 2014
IRNSS-1BInclined Geosynchronous Orbit (IGSO)04 Apr, 2014
IRNSS-1AInclined Geosynchronous Orbit (IGSO)01 Jul, 2013